Future Archives - WestFall Technik

Westfall Technik Acquires Multi-Site Consumer Packaging Molder CPP Global; Expands into North Carolina and China

Devjweis — Wed, 07 Jul 2021 18:54:49 +0000

LAS VEGAS, NV (July 2, 2021) –– Westfall Technik, Inc. (“Westfall”, the “Company”), a global holding company that provides superior manufacturing solutions for the production of plastic parts in the medical, packaging, and consumer goods industries, announced today the acquisition of Carolina Precision Plastics, LLC (d/b/a “CPP Global” or “CPP”) and its wholly owned subsidiaries.

The deal greatly strengthens Westfall’s geographic footprint by adding its first plants in the southeastern United States, specifically in Mocksville and Asheboro, NC, as well in Kaiping, China, in Guangdong Province. “This provides a further supply-chain advantage to Westfall when it comes to serving key customers in both the packaging and healthcare sectors,” said Merritt Williams, the firm’s Chief Commercial Officer. “CPP’s North Carolina plants are ideally located to serve the multitude of brand owners with a manufacturing presence in the surrounding area.”

CPP, which runs about 100 injection molding machines in its three facilities, also brings expertise in vital secondary services, such as high-volume, fully automated assembly and sophisticated decorating capabilities. In total, CPP’s three plants cover some 335,000 square feet of manufacturing space.

“This is just the next step in creating a truly world-class molding and tooling business that is built on a strong culture and unquestionable customer service,” according to Westfall CEO and founder Brian Jones.

A leader in North America in the injection molding of heavy-wall PET jars, CPP also operates an innovative, collaborative design center and has a strong sustainability profile. The firm is a significant user of recycled resins and biopolymers in its products.

“This highly strategic, synergistic deal greatly strengthens our presence in the fast-moving consumer goods segment,” said Mark Gomulka, Westfall’s Chief Operating Officer. “CPP Global is a valued packaging supplier to several leading personal care and beauty companies, such as L’Oréal (serving their L’Oréal Paris and Kiehl’s brands), Estée Lauder, and Burt’s Bees, among others.”

For CPP Chief Executive Officer Brian Tauber, the partnership with Westfall offers a clear path forward for continuing the upward growth trend that CPP Global is experiencing right now. “I’m thrilled to combine our strengths with the breadth and depth of Westfall’s capabilities to enhance our ability to provide our employees, customers, and other stakeholders with more opportunities to grow together,” said Tauber.

The terms of the investment were not disclosed. Westfall was represented by Morrison Cohen LLP as legal counsel. CPP Global was represented by Sheppard, Mullin, Richter & Hampton LLP as legal counsel and Stifel as financial advisor.

About Carolina Precision Plastics, LLC

Carolina Precision Plastics is a global plastic injection molder in the beauty care, cosmetics, beverage and consumer goods markets, providing its customers molding, assembly and decorating capabilities built on a foundation of an industry-leading lean culture. Its global manufacturing presence and commitment to a more sustainable packaging future afford customers the most efficient and environmentally responsible options for their packaging needs. Central to its Lean North Stars, CPP’s journey focuses on providing value to its customers and ensuring a safe, satisfying work environment to its entire team. For more, visit www.cppglobal.com.

About Westfall Technik Inc.

Westfall Technik is a global holding company that provides highly productive plastics manufacturing solutions to the medical, consumer packaging and consumer goods industries. Since its founding in Las Vegas in October 2017, the company has acquired or launched at least 19 businesses across North America. Westfall Technik’s competitive advantages include modern automated systems, correlative molding processes, and effective industry 4.0 concepts. Brand owners can expect high quality products at an excellent value, a fast response for decreased time-to-market, 100% inspection and traceability from pellet to pallet, supply-chain security compliance, and reliability from a trustworthy team. For more, visit https://westfalltechnik.com

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Westfall Technik Opens New, Purpose-Built Medical Molding Plant, Clean Room in Chicago

Devjweis — Wed, 16 Jun 2021 15:55:31 +0000

LAS VEGAS–(BUSINESS WIRE)–Fast-growing plastic molding and tooling specialist Westfall Technik Inc. is answering the call from medical device OEMs who need more North American manufacturing capacity by significantly boosting its clean-room capabilities.

The Las Vegas-based firm has just completely refitted a brownfield structure and opened it as a purpose-built, 40,000-square-foot facility near Chicago that features three Class 8-certified clean rooms and one white space certified for meeting Good Manufacturing Practices (GMP). It further expects the clean rooms, which can accommodate up to 23 injection molding presses, to gain ISO 13485 certification by this September. The GMP-compliant space, meantime, has the room to take up to 15 molding machines. Press sizes will range from 35 to 400 tons in clamping force.

The site also features a fully functional tool room, with dedicated, climate-controlled mold storage space, according to Chief Operating Officer Mark Gomulka.

Additionally, in just the past 18 months, Westfall tripled its clean-room space in Riverside, Calif.; doubled it in Union City, Calif.; and installed new clean rooms in both New Richmond, Wis., and in Tijuana, Mexico, he said.

This all is part of growth spree that has seen the firm acquire or launch some 19 businesses in North America in less than four years.

Westfall Technik is operating on the “If we build it, they will come” strategy as it relates to medical molding capacity, Gomulka notes, because “as soon as we put out one of our footprints, we sell it out immediately.”

The new site has a molding history, having begun as All West Plastics Inc in Antioch, Ill., just northwest of Chicago. Germantown, Wis.-based custom injection molder and toolmaker MGS Mfg. Group Inc. then bought the plant in 2006, before shuttering it in 2020 to consolidate production in Wisconsin.

Technik bought the shell of the factory and gave it “a total facelift,” and Gomulka says he has hired several experienced employees who had worked at the plant under MGS.

Westfall also plans to install three of its M3 micromolding machines in the Chicago plant, and make it a micromolding center of excellence. The M3 is an all-electric, precision micromolding technology that Westfall acquired when it bought Ontario, Canada-based Mold Hotrunner Solutions Inc. (MHS) in December 2018. The machine can micromold, without waste, highly engineered materials such as bio-absorbable resins into microscopic-sized parts.

Additionally, Westfall is considering shifting production of its NxtBio brand of bioscience laboratory consumables to the new Chicago site. The company in May 2019 acquired Claremont, Calif.-based NxTBio Technologies, whose product line includes pipette tips, filter tips, tubes and strip tubes, vials, multi-well plates, and related racking systems.

“Ultimately we will be investing millions of dollars in new, all-electric machines for this site,” said Gomulka. While not committing yet to which types of presses they will buy, he said that Westfall’s preferred electric brands are KraussMaffei, Sumitomo, Netstal and JSW.

Westfall’s portfolio of healthcare-related products includes medical devices, pharmaceutical delivery systems, diagnostic tools, and consumer health products. This includes the molding of plastic parts used in Covid-19 diagnostic rapid testing for both home and clinical use.

The new Chicago plant helps to fill out the company’s regional production capacities, notes Gomulka. “This is a necessary location for us, right in the Midwest, in the middle of the medical corridor that runs from Chicago up to Wisconsin.” In the Midwest, the company already operates facilities doing toolmaking in Willernie, Minn.; molding in New Richmond, Wis.; and both tooling and molding in Wakefield, Mich., in the state’s Upper Peninsula.

About Westfall Technik Inc.

Westfall Technik is a global holding company that provides highly productive plastics manufacturing solutions to the medical, consumer packaging and consumer goods industries. Since its founding in Las Vegas in October 2017, the company has acquired or launched at least 18 businesses across North America. Westfall Technik’s competitive advantages include modern automated systems, correlative molding processes, and effective industry 4.0 concepts. Brand owners can expect high quality products at an excellent value, a fast response for decreased time-to-market, 100% inspection and traceability from pellet to pallet, supply-chain security compliance, and reliability from a trustworthy team. For more, visit www.westfall-technik.com.

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A New Circular Solution: Polycarbin and Westfall Technik are Collaborating to Bring Circular Materials to the Biomedical Industry

Devjweis — Fri, 17 Jul 2020 15:53:04 +0000

LAS VEGAS, July 17, 2020 /PRNewswire/ — Today, Westfall Technik is announcing a new partnership with Polycarbin—a software enabled biomedical plastic recycling company that has developed a method for diverting single-use scientific plastics from landfills, incinerators and recycling it back into the hands of scientists and clinicians as circular economy products. Westfall Technik recognizes a partnership with Polycarbin as a unique opportunity to revolutionize the biomedical plastic life cycle and create the first circular economy in the health sciences.

Through this joint venture with Polycarbin, Westfall Technik will be able to offer its customers:

The first opportunity to buy laboratory products with circular economy (recycled) plastic with consistent quality through its NxtBio line of life science and biomedical supplies, as well as products made for brand owners

In addition, Polycarbin will offer its customers:

The first real opportunity for scientists and clinicians to recycle their plastic waste
High-resolution waste analytics software
Personalized carbon-emission offset data

“Our goal is to set ourselves apart in the Sustainability arena by leveraging our integrated technology solution to deliver products with high levels of recycled content and drive the circular economy. We have achieved up to 100% recycled content inclusion levels for our customers in the Consumer Products Goods and Food & Beverage areas, and with this partnership will be the first company to introduce recycled content in the life science and biomedical space,” says Allison Lin, VP of Sustainability at Westfall-Technik. “We welcome the opportunity to help both CPG and Medical customers run high levels of recycled content for new and existing products.”

Using a system that leverages low-cost front-end segregation and a waste analytics platform, Polycarbin is positioned to capture and repurpose valuable scientific plastics. Polycarbin’s services provide more cost-effective and environmentally responsible waste management solutions to research labs, biopharma, and clinical labs while closing the loop on the biomedical plastic life cycle. Learn more at https://polycarbin.com/.

“Polycarbin is transforming resource management in the health sciences,” says James O’Brien, Co-CEO of Polycarbin. “We are incredibly proud to be partnering with an industry leader like Westfall Technik that has a track record of championing circular economy innovations. Utilizing our waste diversion platform, Polycarbin is helping our clients across biopharma, healthcare, and research to reduce the carbon footprint of innovation.”

Westfall Technik is a global holding company which provides highly-productive plastics manufacturing solutions to the medical, consumer packaging and consumer goods industries. Westfall Technik’s competitive advantages include modern automated systems, correlative molding processes, and effective industry 4.0 concepts. Brand owners can expect high quality products at an excellent value, a fast response for decreased time-to-market, 100% inspection and traceability from pellet to pallet, supply chain security compliance, and reliability from a trustworthy team. Westfall Technik recently joined the Association of Plastic Recycler’s Demand Champions Program and the Ellen MacArthur Foundation’s Global Commitment for a New Plastics Economy.

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Westfall Technik donating masks, straps during the COVID-19 crisis

Devjweis — Thu, 18 Jun 2020 15:49:34 +0000

Westfall Technik donating masks, straps during the COVID-19 crisis
Las Vegas-based Westfall is making reusable masks and mask straps.

Westfall Technik Inc. (Westfall) is producing medical masks and mask straps and donating them to the health care industry during the COVID-19 crisis.
Las Vegas-based Westfall is making reusable masks at its Wakefield, Michigan site.
“Westfall’s operational model delivers an integrated solution with in-house design, prototyping, tooling, molding, assembly and logistics,” states Allison Lin, Procurement and Sustainability Vice President. The mask project went from idea to molded parts in roughly two weeks. Westfall now can mold more than 4000 masks per day.
Westfall also is making reusable mask straps. The straps help health care professionals or others wearing masks for extended periods of time to avoid ear pain from the pressure that elastic straps put on their ears.

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Eliminating Micromolding Cold Runners

Devjweis — Mon, 01 Jun 2020 19:32:41 +0000

As medical devices get smaller, manufacturers require innovative, more reliable ways to produce small and micro-sized plastic components. Conventional approaches are costly, inefficient, and often unable to deliver the required precision and speed. A new micro-injection molding technology called Isokor improves speed and precision by eliminating molding inefficiencies.

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Westfall Technik® Leverages Proprietary Operational Model with Centralized Branding Initiative

Devjweis — Thu, 28 May 2020 15:26:01 +0000

Westfall Technik® (Westfall) is launching a comprehensive branding initiative which will roll out a new corporate website, enterprise-wide signage program and integrated communications materials targeted to the healthcare, consumer packaged goods and light industrial markets. Since 2017, Westfall has experienced accelerated growth, expanding to 18 global locations and 1500+ associates serving thousands of customers.

“The goals were clear, but the challenge was evident. We had to take a customer first position and that becomes challenging anytime you rapidly grow as we have and need to integrate under a singular vision while maintaining everything that is great about the people and organizations that are now part of Westfall”, said Merritt Williams, Chief Sales and Marketing Officer. “There are some special people and bring tremendous capabilities to the offering and culture we are building. More importantly, we need to be clear in our message to the market and our customers and what value Westfall brings to them and make it easy to do business with and easy to connect with. I believe we have made a significant step forward on delivering on that promise.”

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Podcast: What Keeps You Up At Night? With Stephanie Baldi

Devjweis — Wed, 20 May 2020 15:09:27 +0000

This week on What Keeps You Up At Night, Plastics News Publisher Brennan Lafferty talks with Stephanie Baldi, vice president of human resources at Westfall Technik, who discusses women and talent in the plastics industry.

Listen here or on iTunes, Spotify and Google.

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Bockatech and Westfall Technik® solidify EcoCore® license deal

Devjweis — Tue, 28 Apr 2020 18:31:37 +0000

HUNTINGDON, England and LAS VEGAS, April 28, 2020 /PRNewswire/ – Bockatech, developer of EcoCore^® foamtech for lightweight and reusable packaging, and Westfall Technik Inc^®., a global holding company that provides innovative plastics manufacturing solutions to the healthcare, packaging and consumer goods industries, have announced a new agreement.” data-reactid=”13″>HUNTINGDON, England and LAS VEGAS, April 28, 2020 /PRNewswire/ — Bockatech, developer of EcoCore^® foamtech for lightweight and reusable packaging, and Westfall Technik Inc^®., a global holding company that provides innovative plastics manufacturing solutions to the healthcare, packaging and consumer goods industries, have announced a new agreement.

EcoCore foamtech to key prospects in the United States, with options to extend the partnership to toolmaking and mass production for the nominated applications.” data-reactid=”14″>The new deal will see Westfall promoting Bockatech’s EcoCore foamtech to key prospects in the United States, with options to extend the partnership to toolmaking and mass production for the nominated applications.

Jim Berklas, Chief Growth Officer at Westfall, said: "EcoCore is a very versatile technology with many high value applications in food service, food retail, industrial chemicals and healthcare.” data-reactid=”15″>Talking about why Westfall chose to work with Bockatech’s innovative technology, Jim Berklas, Chief Growth Officer at Westfall, said: “EcoCore is a very versatile technology with many high value applications in food service, food retail, industrial chemicals and healthcare.

“We work with some of the best-known brands in the world and are always on the lookout for new technologies that will give them a significant competitive advantage.

“The ability of EcoCore to create thermal barriers to protect consumers from hot as well as cold food, lightweight single use packaging and create more sustainable low-cost reusables, gives brands the opportunity to stand out from the crowd.”

EcoCore creates packaging with skin-foam-skin walls instantly — increasing strength, reducing material use, cutting cycle times and boosting thermal protection.” data-reactid=”18″>Optimized for use with Borealis polypropylene, Bockatech EcoCore creates packaging with skin-foam-skin walls instantly — increasing strength, reducing material use, cutting cycle times and boosting thermal protection.

The platform technology has a wide variety of packaging applications including food service (e.g. to-go cups), food retail (e.g. microwave meals and noodle pots), healthcare (e.g. medicine and sharps containers) and industrial (e.g. pails, tubs and paint containers).

Speaking about EcoCore and its ability to help brands address both the sustainability demands of consumers as well as governments, Chris Bocking, CEO at Bockatech, said: “With growing consumer concern and legislation about sustainability, technologies that help brands tackle the issue and comply with laws across all territories are essential.

“EcoCore is helping brands transition to lightweight single use packaging that can be recycled. And, explore new opportunities for low cost reusables.

“This has the potential to cut the amount of packaging made and create a step change reduction in key environmental impacts such as greenhouse gas production and ocean pollution.”

EcoCore is a platform technology with many high value applications in food service, food retail, industrial chemicals and healthcare.

EcoCore uses polypropylene and creates skin-foam-skin walls instantly — cutting cycle times, increasing strength, reducing material and boosting thermal protection.

EcoCore mouldings are very durable, can feature in-mould labels for impactful branding and may be washed hundreds of times to enable reuse.

Westfall Technik is a global holding company which provides highly-productive plastics manufacturing solutions to the healthcare, consumer packaging and consumer goods and light industrial industries.” data-reactid=”67″>Westfall Technik is a global holding company which provides highly-productive plastics manufacturing solutions to the healthcare, consumer packaging and consumer goods and light industrial industries.

Westfall Technik’s competitive advantages include modern automated systems, correlative molding processes, and effective industry 4.0 concepts.” data-reactid=”68″>Westfall Technik’s competitive advantages include modern automated systems, correlative molding processes, and effective industry 4.0 concepts.

Brand owners can expect high quality products at an excellent value, a fast response for decreased time-to-market, 100% inspection and traceability from pellet to pallet, supply chain security compliance, and reliability from a trustworthy team.

www.westfall-technik.com” data-reactid=”70″>www.westfall-technik.com

Bockatech provides innovative plastic production technology under licence to help converters and brands improve the products and packaging they make and provide for consumers.

EcoCore is a new foaming technology for polypropylene plastics that creates insulated, lightweight and durable packaging that is reusable and recyclable to improve sustainability.

The innovative foamtech produces skin-foam-skin walls in an instant. Cycle times for mouldings using EcoCore are the same as those made from solid plastic — up to 80% less than other foam core products.

EcoCore mouldings also have a very high strength to weight ratio. Packaging produced with EcoCore is up to 5X stiffer than solid mouldings of the same weight. Or, the amount of plastic required can be reduced by up to 70%.

The skin-foam-skin walls also provide thermal insulation, offering up to 1.2X more protection than similar solid wall mouldings.

The technology uses tried and trusted polypropylene plastics as well as injection moulding processes — making safe, reliable mouldings with the minimum of investment in new equipment.

EcoCore is creating innovative products and packaging with a competitive edge for converters and brands across all major sectors, including food service, food retail, industrial chemicals and healthcare.

www.bockatech.com” data-reactid=”80″>www.bockatech.com

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Westfall Technik acquires three businesses in their seventh transaction in seven months

Devjweis — Fri, 10 May 2019 17:57:39 +0000

LAS VEGAS, NV – May 10, 2019 – Westfall Technik, Inc. (“Westfall”, the “Company”), a global holding company that provides highly productive plastics manufacturing solutions to the medical, packaging and consumer goods industries, announced today the acquisition of Delta Pacific Products (“Delta”) and its wholly owned subsidiaries, Prism Plastics Products (“Prism”) and NxTBio Technologies (“NxTBio”), each of which operate on a standalone basis.

“We chose to join Westfall Technik because we knew Westfall would expand the services and production capacity we offer to the medical device community in the Bay area and greater Minneapolis. We can now offer our customers high volume production, device assembly and rapid precision toolmaking throughout the United States and, through Westfall’s extensive sales team, can offer our services to customers we could never previously reach.” – Yuan Tian, Delta’s President and CEO.

Delta is one of the leading injection molders in the San Francisco Bay Area serving the large and growing medical device startup community in that region. The engineers and operators at Delta specialize in working with medtech R&D professionals from the prototyping phase through FDA approval and full production. Delta’s core competency in tooling design greatly reduces lead times and increases speed to FDA approval and the eventual commercialization of customers’ products. Their focus on high quality products, quick turnaround times, and experienced staff makes Delta an ideal choice to serve both startups and global medical device OEMs. Given Delta’s success, Westfall is planning to expand their current footprint to allow the business to scale alongside its customers. The acquisition of Delta marks a significant and important investment in the medical / healthcare space for Westfall.

Prism also marks a strategically important investment for Westfall as the Company looks to expand its presence in certain regions of the country. In this case, Prism’s location outside Minneapolis provides additional capacity and capabilities for Westfall to offer customers located in the Midwest. On a combined basis, the additions of Prism and Delta add over 50,000 square feet of additional production space to Westfall’s capacity before the planned expansion at Delta mentioned above.

Westfall also acquired NxTBio Technologies, a developer, marketer, and distributor of branded bioscience laboratory consumables including pipette tips, filter tips, tubes and strip tubes, vials, multi-well plates, and related racking systems. Westfall’s ability to engineer and build high volume production systems will accelerate the growth of NxTBio’s leading-edge product portfolio.

About Delta Pacific Products

Over the past 30+ years, Delta Pacific Products has developed and maintained a solid reputation for building partnerships and producing quality plastic products for the life science and medical device industries. With our focus on high quality products, quick turnaround times and our experienced & dedicated staff, we serve both startups and global medical device OEM’s. We work in close collaboration with our customers to ensure successful project outcomes and provide a full range of manufacturing services for medical device companies bringing new products to market.

About Westfall Technik, Inc.

Westfall Technik is a global holding company which provides highly-productive plastics manufacturing solutions to the medical, consumer packaging and consumer goods industries. Westfall Technik’s competitive advantages include modern automated systems, correlative molding processes, and effective industry 4.0 concepts. Brand owners can expect high quality products at an excellent value, a fast response for decreased time-to-market, 100% inspection and traceability from pellet to pallet, supply chain security compliance, and reliability from a trustworthy team. For more information, visit https://www.westfall-technik.com/.

For inquiries on this topic, please contact Jim Berklas at jim.berklas@westfall-technik.com.

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Westfall Technik, Inc. has Acquired Technical Molder MicroTech Southwest, Inc.

Devjweis — Thu, 21 Mar 2019 17:58:56 +0000

Micro-Molding, Expanded Cleanroom, New Technologies and Continued High-Tech Processing are in the Future for MicroTech Southwest. Site to become a Westfall Technik “Center of Excellence.”

Tempe, Arizona – March 20th, 2019 – MicroTech Southwest Inc. (“MTSW”, or “MicroTech”) is the latest in a string of acquisitions made by Westfall Technik Inc. MTSW focuses exclusively on the medical and consumer products spaces, serving only blue-chip OEMs in those industries. Steve Kraxberger, CEO and founder of MTSW, started the company on the simple premise of providing innovative solutions and excellent service at a fair price. According to Steve, “When the time came to sell, I wanted to find a buyer who would continue MTSW’s strong tradition of customer service. I am sure that Westfall Technik is the right group to do this.”

MTSW grew dramatically with the addition of industry veteran Brett Black in 2014. The company increased their high-volume technical parts production through innovative manufacturing concepts. “We found new ways to increase output and ensure quality at a fair price which allowed us to become a leader in high-tech parts”, said Brett.

The MicroTech management team will be staying on but Steve Kraxberger will be retiring after a transition period. “It is important that our associates know that their future is secure and that the modernization plans will offer them new opportunities to grow”, according to both Westfall and MicroTech management.

Westfall Technik Expansion Plans

MicroTech currently operates 24 machines from 28 to 350 tons primarily in the medical and consumer product space. The facility is ISO 9001 and 13485 certified but does not currently have clean room production. “That is going to change quickly” according to Rick Shaffer, Managing Director for the Western Region. Modernization plans include an ISO 8 cleanroom, industry 4.0 material handling, infrastructure modernization and productivity improvements. The 58,000 square foot site will also become the center of excellence for Westfall Technik in the Western region.

About Westfall Technik

Westfall Technik, a newly formed global holding company which provides highly productive plastics manufacturing solutions to serve the medical, packaging and consumer goods industries. Westfall Technik’s competitive advantage is its modern technology applied to automated systems and correlative molding processes and effective industry 4.0 concepts. Westfall Technik brings the most advanced technology and processes through collaboration and flawlessly executes the solutions in well-established world-class facilities. The result is a reliable solution with an excellent value from a team you can trust. Westfall Technik’s approach meets brand owners demand in areas such as: high quality and value, fast response for shorter time to market, 100% inspection and traceability from pellet to pallet and beyond, and supply chain security compliance.

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